Expertise in Inline Thermoforming Processes
Achieve Energy Savings and Superior Product Quality with Our Advanced INLINE Thermoforming Process
At Thermoforming Expert, I specialize in INLINE thermoforming processes, integrating extrusion and thermoforming into a single, highly efficient system. This advanced method involves producing plastic sheets and immediately processing them in the thermoforming machine, without intermediate steps.
The Benefits of INLINE Thermoforming
The INLINE process offers significant energy savings by utilizing the heat generated during the plastic extrusion phase. As the plastic granules are melted, the thermal energy is retained, and the warm sheet is passed directly into the thermoforming machine. Only the outer layer of the sheet is cooled, while the core remains warm. This allows for efficient reheating of just the outer layer before forming, ensuring a consistent temperature throughout the material when it enters the forming phase. The plastic product cools down only during the final thermoforming process.
Key Advantages of the INLINE Process:
- Single heating phase: Plastic is melted once during the extrusion process, reducing the need for additional energy.
- No energy loss: The sheet’s heat is preserved as it transitions from extrusion to thermoforming, eliminating the need to reheat.
- Elimination of storage steps: No need for intermediate cooling, storage, or handling by forklift operators.
- Reduction in storage costs: Sheets don’t need to be stored or moved to warehouses, saving on both time and space.
- Fast color changes and sheet thickness adjustments: Achieved through high-speed extruders with small screw diameters, enhancing production flexibility.
Quality Improvements
The INLINE process enables immediate intervention if any quality issues arise during extrusion, leading to consistent product quality and reduced waste. This continuous oversight improves the overall outcome of the final product.
Start Your Project Today
Are you looking to implement the INLINE thermoforming process in your facility and need expert knowledge? Then contact me today.